{"id":283461,"date":"2025-07-10T11:13:43","date_gmt":"2025-07-10T09:13:43","guid":{"rendered":"https:\/\/biog-biogas.com\/mixing-system-biomerge\/"},"modified":"2026-03-02T09:07:06","modified_gmt":"2026-03-02T08:07:06","slug":"mixing-system-biomerge","status":"publish","type":"page","link":"https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/","title":{"rendered":"Mixing system – BioMerge"},"content":{"rendered":"

[vc_row][vc_column]

<\/div>

BioMerge \u2013 the smart mixing system with foreign object separator<\/h2><\/div><\/div>
<\/div>

Maximum throughput, perfect mixing, clean separation<\/h1><\/div><\/div>[vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=”2\/3″][vc_column_text css=””]Powerful mixing system \u2013 even for light materials such as straw.<\/p>\n

Our BioMerge system complements the proven BioCrusher complete system with effective solid mixing and foreign object separation. It is ideal for high throughput rates \u2013 even with light materials such as straw.<\/p>\n

The material is mixed with liquid from the fermenter via an inclined mixing screw (700 mm diameter, 1200 litre volume). Special mixing blades ensure fast, even mixing \u2013 air is reliably displaced from the material.<\/p>\n

An integrated foreign object separator automatically removes heavy objects such as stones or metal parts \u2013 either into a collection box or via a conveyor belt.[\/vc_column_text][vc_empty_space][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”285395″ img_size=”large” css=””][\/vc_column][\/vc_row][vc_row][vc_column width=”1\/3″][vc_single_image image=”283783″ img_size=”full” css=””][\/vc_column][vc_column width=”2\/3″]

    \n
  • Applicable for all organic materials destined for a biogas plant, including all field residues, straw, manure and organic wastes<\/li>\n
  • Twice the feeding rate of conventional liquid feeding systems<\/li>\n
  • Efficient, automatic heavy material separator<\/li>\n
  • Displacement of air from the material<\/li>\n
  • Intensive mixing for maximum utilisation of the fermentation process<\/li>\n
  • Reduction of segregation in the fermenter<\/li>\n
  • Compatible with all existing plant systems<\/li>\n
  • Compatible with all pump systems<\/li>\n<\/ul>\n<\/div>[vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=”2\/3″]
    <\/div>

    BioMerge foreign body separation<\/h3><\/div><\/div>[vc_empty_space][vc_column_text css=””]Saubere L\u00f6sung \u2013 direkt im Mischprozess<\/strong><\/p>\n

    Die BioMerge Fremdk\u00f6rperabscheidung ist eine integrierte Erweiterung des BioMerge-Systems und sorgt bereits beim Mischen f\u00fcr die zuverl\u00e4ssige Entfernung von St\u00f6rstoffen. Ob Steine, Metallteile oder andere feste Fremdk\u00f6rper \u2013 das System sch\u00fctzt Ihre Technik, steigert die Betriebssicherheit und reduziert den Wartungsaufwand.[\/vc_column_text][vc_column_text css=””]Efficient separation \u2013 directly at the point of action<\/strong><\/p>\n

    Thanks to direct integration into the inclined mixing screw, foreign objects are detected and separated as soon as they enter the system. Particularly practical: heavy parts such as stones or metal automatically end up in a collection box \u2013 or optionally in a disposal container via an automatic discharge system.[\/vc_column_text]

    Your advantages with BioMerge separation<\/strong><\/p>\n

      \n
    • Integrated into the BioMerge mixing system<\/strong>
      \nNo additional space required \u2013 perfect combination of mixing and separation.<\/li>\n
    • Reliable removal of foreign matter<\/strong>
      \nEven with light substrates such as straw or grass silage.<\/li>\n
    • Less wear \u2013 longer service life<\/strong>
      \nProtection for shredders, pumps and fermenters.<\/li>\n
    • Low maintenance & automatable<\/strong>
      \nOptional automatic discharge saves time and manpower.<\/li>\n
    • Ideal for high feed rates<\/strong>
      \nEfficiency is maintained even with high material throughput.<\/li>\n<\/ul>\n<\/div>[vc_empty_space height=”64px”][\/vc_column][vc_column width=”1\/3″][vc_empty_space][vc_single_image image=”283759″ img_size=”large” css=””][\/vc_column][\/vc_row][vc_row][vc_column width=”1\/4″]
      <\/div>

      Visualization of the Biofeeder<\/h3><\/div><\/div>[vc_column_text css=””]This overview shows the current operating status of the system. All key components such as hydraulics, screws, shredder, biomer and pumps are shown graphically. Colors indicate the status of the individual elements – green means active, grey inactive. Real-time data such as fill level, pressure, power consumption, flow rate and frequency enable quick analysis. The intuitive visualization supports the operating personnel in the safe and efficient control of the process.[\/vc_column_text][vc_empty_space][\/vc_column][vc_column width=”3\/4″][vc_single_image image=”283385″ img_size=”large” css=””][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=”1\/4″]
      <\/div>

      3D-Visualization of the Biofeeder<\/h3><\/div><\/div>[vc_column_text css=””]This image shows a realistic 3D representation of the biofeeder in operation. It illustrates the path of the biomass through the system – from filling to the cross screw, the shredder and the feed pump. All central components such as hydraulic cylinders, screw conveyors and agitators are animated to illustrate the mechanical process. The fluid movements and technical detail convey a vivid picture of the processes that take place in a real biogas plant. Ideal for understanding the machine, finding sources of error and training personnel.[\/vc_column_text][vc_empty_space][\/vc_column][vc_column width=”3\/4″][vc_single_image image=”283392″ img_size=”large” css=””][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column]
      <\/div>

      Virtual Feeding<\/h3><\/div><\/div>[vc_column_text css=””][\/vc_column_text][vc_video link=”https:\/\/www.youtube.com\/watch?v=ALaXZjbRAGI” css=””][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=”1\/3″][vc_single_image image=”279948″ img_size=”large”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”279923″ img_size=”large”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”279916″ img_size=”large”][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

      [vc_row][vc_column][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=”2\/3″][vc_column_text css=””]Powerful mixing system \u2013 even for light materials such as straw. Our BioMerge system complements the proven BioCrusher complete system with effective solid mixing and foreign object separation. It is ideal for high throughput rates \u2013 even with light materials such as straw. The material is mixed with liquid from the fermenter via…<\/p>\n","protected":false},"author":46,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-283461","page","type-page","status-publish","hentry","description-off"],"yoast_head":"\nMixing system - BioMerge - BIOG<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Mixing system - BioMerge - BIOG\" \/>\n<meta property=\"og:description\" content=\"[vc_row][vc_column][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=”2\/3″][vc_column_text css=””]Powerful mixing system \u2013 even for light materials such as straw. Our BioMerge system complements the proven BioCrusher complete system with effective solid mixing and foreign object separation. It is ideal for high throughput rates \u2013 even with light materials such as straw. The material is mixed with liquid from the fermenter via…\" \/>\n<meta property=\"og:url\" content=\"https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/\" \/>\n<meta property=\"og:site_name\" content=\"BIOG\" \/>\n<meta property=\"article:modified_time\" content=\"2026-03-02T08:07:06+00:00\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/biog-biogas.com\\\/en\\\/mixing-system-biomerge\\\/\",\"url\":\"https:\\\/\\\/biog-biogas.com\\\/en\\\/mixing-system-biomerge\\\/\",\"name\":\"Mixing system - BioMerge - BIOG\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/biog-biogas.com\\\/en\\\/#website\"},\"datePublished\":\"2025-07-10T09:13:43+00:00\",\"dateModified\":\"2026-03-02T08:07:06+00:00\",\"breadcrumb\":{\"@id\":\"https:\\\/\\\/biog-biogas.com\\\/en\\\/mixing-system-biomerge\\\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\\\/\\\/biog-biogas.com\\\/en\\\/mixing-system-biomerge\\\/\"]}]},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\\\/\\\/biog-biogas.com\\\/en\\\/mixing-system-biomerge\\\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Startseite\",\"item\":\"https:\\\/\\\/biog-biogas.com\\\/en\\\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Mixing system – BioMerge\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\\\/\\\/biog-biogas.com\\\/en\\\/#website\",\"url\":\"https:\\\/\\\/biog-biogas.com\\\/en\\\/\",\"name\":\"BIOG\",\"description\":\"Solutions for green energy\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\\\/\\\/biog-biogas.com\\\/en\\\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Mixing system - BioMerge - BIOG","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/","og_locale":"en_US","og_type":"article","og_title":"Mixing system - BioMerge - BIOG","og_description":"[vc_row][vc_column][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=”2\/3″][vc_column_text css=””]Powerful mixing system \u2013 even for light materials such as straw. Our BioMerge system complements the proven BioCrusher complete system with effective solid mixing and foreign object separation. It is ideal for high throughput rates \u2013 even with light materials such as straw. The material is mixed with liquid from the fermenter via…","og_url":"https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/","og_site_name":"BIOG","article_modified_time":"2026-03-02T08:07:06+00:00","twitter_card":"summary_large_image","twitter_misc":{"Est. reading time":"4 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/","url":"https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/","name":"Mixing system - BioMerge - BIOG","isPartOf":{"@id":"https:\/\/biog-biogas.com\/en\/#website"},"datePublished":"2025-07-10T09:13:43+00:00","dateModified":"2026-03-02T08:07:06+00:00","breadcrumb":{"@id":"https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/"]}]},{"@type":"BreadcrumbList","@id":"https:\/\/biog-biogas.com\/en\/mixing-system-biomerge\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Startseite","item":"https:\/\/biog-biogas.com\/en\/"},{"@type":"ListItem","position":2,"name":"Mixing system – BioMerge"}]},{"@type":"WebSite","@id":"https:\/\/biog-biogas.com\/en\/#website","url":"https:\/\/biog-biogas.com\/en\/","name":"BIOG","description":"Solutions for green energy","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/biog-biogas.com\/en\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"}]}},"_links":{"self":[{"href":"https:\/\/biog-biogas.com\/en\/wp-json\/wp\/v2\/pages\/283461","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/biog-biogas.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/biog-biogas.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/biog-biogas.com\/en\/wp-json\/wp\/v2\/users\/46"}],"replies":[{"embeddable":true,"href":"https:\/\/biog-biogas.com\/en\/wp-json\/wp\/v2\/comments?post=283461"}],"version-history":[{"count":0,"href":"https:\/\/biog-biogas.com\/en\/wp-json\/wp\/v2\/pages\/283461\/revisions"}],"wp:attachment":[{"href":"https:\/\/biog-biogas.com\/en\/wp-json\/wp\/v2\/media?parent=283461"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}